Analysis of the Quality of Bottled Drinking Water Products through a Six Sigma Approach and Failure Mode and Effect Analysis (FMEA)

(Case Studies: PT XYZ)

  • Ahmad Yusuf Fimahali Faculty of Industrial Engineering. UPN “Veteran” Jawa Timur, Surabaya, Indonesia (ID)
  • Sumiati Faculty of Industrial Engineering. UPN “Veteran” Jawa Timur, Surabaya, Indonesia (ID)
Keywords: Product quality, bottled drinking water, Six Sigma, FMEA.

Viewed = 0 time(s)

Abstract

PT XYZ is a company engaged in Bottled Drinking Water (AMDK) with the brand "Santri" and has been operating since 1997. The raw materials used come from the Umbulan spring located in Mulyorejo hamlet, Pasuruan regency, East Java which is famous for its clarity. The results of the interview with the company, PT XYZ currently has not implemented quality control methods. Currently the quality of AMDK products PT XYZ has not been maximized, this is shown by the number of defective products that are greater than the established standards. Products with a packaging size of 240 ml are products with the highest percentage of defects. To overcome this problem, the Define, Measure, Analyze, Improve, and Control (DMAIC) approach is used in Six Sigma which is able to reduce defects and also with the FMEA method. Calculation with the Six Sigma method, there has been an increase in Sigma Level after improvement. Meanwhile, analysis using the FMEA method found that the RPN value decreased after the recommendations were implemented. This can be seen from the RPN value at the control stage is smaller than the RPN at the Analyze stage, thus showing the success of the corrective actions that have been taken.



Downloads

Download data is not yet available.

References

Byrne, B., McDermott, O., & Noonan, J. (2021). Applying lean six sigma methodology to a pharmaceutical manufacturing facility: A case study. Processes, 9(3). https://doi.org/10.3390/pr9030550

Drago, E., Campardelli, R., Pettinato, M., & Perego, P. (2020). Innovations in smart packaging concepts for food: An extensive review. In Foods (Vol. 9, Issue 11). https://doi.org/10.3390/foods9111628

Duka, S., Vallja, L., Vasjari, M., Shehu, A., & Broli, N. (2023). NITRATES LEVELS IN COMMERCIAL BOTTLED DRINKING WATER OF TIRANA, ALBANIA AND HUMAN HEALTH RISKS. Journal of Hygienic Engineering and Design, 41.

Eka Erlinda, U., Purnama, S., & Tamzil, F. (2022). The Effect Of Service Quality, Product Quality, And Chatime Product Promotion On Customer Satisfaction (Case Study Of Chatime Customers In The Central Jakarta Region). APTISI Transactions on Management (ATM), 6(1). https://doi.org/10.33050/atm.v6i1.1680

Fuadiya, S. L., & Widjajati, E. P. (2022). Analysis of sag mill machine performance using overall equipment effectiveness and failure model and effects analysis method. International Journal of Industrial Optimization, 3(2). https://doi.org/10.12928/ijio.v3i2.6701

Graafmans, T., Turetken, O., Poppelaars, H., & Fahland, D. (2021). Process Mining for Six Sigma: A Guideline and Tool Support. Business and Information Systems Engineering, 63(3). https://doi.org/10.1007/s12599-020-00649-w

Herdian, F., & Cokki. (2022). Niat Beli Produk Power Tools: Peranan Kemasan, Persepsi Harga, Citra Merek, dan Persepsi Kualitas. Jurnal Manajemen Bisnis Dan Kewirausahaan, 6(5). https://doi.org/10.24912/jmbk.v6i5.20301

Hossayni, H., Khan, I., Aazam, M., Taleghani-Isfahani, A., & Crespi, N. (2020). SemKoRe: Improving machine maintenance in industrial iot with semantic knowledge graphs. Applied Sciences (Switzerland), 10(18). https://doi.org/10.3390/APP10186325

Hussein, D. Y., Dosky, A. H., Mamil, K. I. K., & Mosa, N. Y. (2022). Evaluation of Mineral Drinking Water in Duhok City. Journal of Research in Medical and Dental Science, 10(3).

Kaswan, M. S., & Rathi, R. (2020). Green Lean Six Sigma for sustainable development: Integration and framework. Environmental Impact Assessment Review, 83. https://doi.org/10.1016/j.eiar.2020.106396

Laureani, A., & Antony, J. (2019). Leadership and Lean Six Sigma: a systematic literature review. In Total Quality Management and Business Excellence (Vol. 30, Issues 1–2). https://doi.org/10.1080/14783363.2017.1288565

Li, C., Wu, J., Zhang, H., & Han, Z. (2023). Co-production and Citizens’ Satisfaction with Public Services: The Case of Environmental Public Services in China. Lex Localis, 21(1). https://doi.org/10.4335/21.1.117-142(2023)

Li, H., Li, C., An, L., Deng, C., Su, H., Wang, L., Jiang, Z., Zhou, J., Wang, J., Zhang, C., & Jin, F. (2019). Phthalate esters in bottled drinking water and their human exposure in Beijing, China. Food Additives and Contaminants: Part B Surveillance, 12(1). https://doi.org/10.1080/19393210.2018.1495272

Lindenmeier, J., Seemann, A. K., Potluka, O., & von Schnurbein, G. (2021). Co-production as a driver of client satisfaction with public service organizations: an analysis of German day-care centres. Public Management Review, 23(2). https://doi.org/10.1080/14719037.2019.1674366

Lo, C. H. (2021). Application of refined kano’s model to shoe production and consumer satisfaction assessment. Sustainability (Switzerland), 13(5). https://doi.org/10.3390/su13052484

Mahsyar, S., & Surapati, U. (2020). EFFECT OF SERVICE QUALITY AND PRODUCT QUALITY ON CUSTOMER SATISFACTION AND LOYALTY. Business and Accounting Research (IJEBAR) Peer Reviewed-International Journal, 4(1).

Maneechaeye, P., & Maneechaeye, W. (2022). Brand personality factors affecting purchasing decision for bottled drinking water in Bangkok and Bangkok peripheral area: Supervised machine learning approach. Kasetsart Journal of Social Sciences, 43(2). https://doi.org/10.34044/j.kjss.2022.43.2.17

Misbachul Munir. (2021). Analisis Risk Priority Number Cacat Produk Cup Air Mineral dengan Pendekatan Seven Tools Di PT. XYZ. SKETSA BISNIS, 8(1). https://doi.org/10.35891/jsb.v8i1.2438

Moon, Y., & Armstrong, D. J. (2020). Service quality factors affecting customer attitudes in online-to-offline commerce. Information Systems and E-Business Management, 18(1). https://doi.org/10.1007/s10257-019-00459-y

Namjoshi, S., Dabbaghi, M., Roberts, M. S., Grice, J. E., & Mohammed, Y. (2020). Quality by design: Development of the quality target product profile (QTPP) for semisolid topical products. In Pharmaceutics (Vol. 12, Issue 3). https://doi.org/10.3390/pharmaceutics12030287

Nasution, M. A., Siregar, Z. M. E., & Pristiyono. (2021). Strengthening BUMDes through Customer Satisfaction and Loyalty as the Defense of the Bumdes Business in Indonesia Post-Covid-19. Budapest International Research and Critics Institute-Journal , 4(3).

Simanjuntak, P., Satriawan, I. K., & Mulyani, S. (2019). ANALISIS KEPUASAN KONSUMEN DENGAN MENGGUNAKAN METODE CUSTOMER SATISFACTION INDEX (Studi Kasus : C’Bezt Taman Griya). JURNAL REKAYASA DAN MANAJEMEN AGROINDUSTRI, 7(2). https://doi.org/10.24843/jrma.2019.v07.i02.p02

Sittisom, W., & Srimarut, T. (2020). The Influence of Food Service Quality and Innovation Production on Local Product of Thailand: Study of Creative Agriculture. Research in World Economy, 11(5). https://doi.org/10.5430/rwe.v11n5p469

Stylidis, K., Wickman, C., & Söderberg, R. (2020). Perceived quality of products: a framework and attributes ranking method. Journal of Engineering Design, 31(1). https://doi.org/10.1080/09544828.2019.1669769

Tampubolon, S., & Purba, H. H. (2021). Lean six sigma implementation, a systematic literature review. In International Journal of Production Management and Engineering (Vol. 9, Issue 2). https://doi.org/10.4995/IJPME.2021.14561

Tan, Y., Xu, A., Qiu, Z., Wang, L., Wang, J., Luo, J., Zeng, H., Jin, H., Wang, Y., Xue, J., Huang, Y., & Shu, W. (2022). Drinking Natural Mineral Water Maintains Bone Health in Young Rats With Metabolic Acidosis. Frontiers in Nutrition, 9. https://doi.org/10.3389/fnut.2022.813202

Tumanggor, A., Kurniawan, K., & Lestari, R. (2020). Analysis of Quality Control of Production of Bottled Water. https://doi.org/10.4108/eai.23-11-2019.2298351

Wang, E. S. T. (2013). The influence of visual packaging design on perceived food product quality, value, and brand preference. International Journal of Retail and Distribution Management, 41(10). https://doi.org/10.1108/IJRDM-12-2012-0113

Weyer, P. J., Brender, J. D., Romitti, P. A., Kantamneni, J. R., Crawford, D., Sharkey, J. R., Shinde, M., Horel, S. A., Vuong, A. M., & Langlois, P. H. (2014). Assessing bottled water nitrate concentrations to evaluate total drinking water nitrate exposure and risk of birth defects. Journal of Water and Health, 12(4). https://doi.org/10.2166/wh.2014.237

Yulianingsih, R., Syah, T. Y. R., & Anindita, R. (2019). HOW PACKAGING, PRODUCT QUALITY AND PROMOTION AFFECT THE PURCHASE INTENTION? Russian Journal of Agricultural and Socio-Economic Sciences, 92(8). https://doi.org/10.18551/rjoas.2019-08.06

Zavarzina, D. G., Prokofeva, M. I., Pikhtereva, V. A., Klyukina, A. A., Maslov, A. A., Merkel, A. Y., & Gavrilov, S. N. (2022). Deferrivibrio essentukiensis sp. nov., gen. nov., a Representative of Deferrivibrionaceae fam. nov., Isolated from the Subsurface Aquifer of Caucasian Mineral Drinking Waters. Microbiology (Russian Federation), 91(2). https://doi.org/10.1134/S0026261722020114

Published
2023-06-30
Section
Articles
How to Cite
Fimahali, A. Y., & Sumiati, S. (2023). Analysis of the Quality of Bottled Drinking Water Products through a Six Sigma Approach and Failure Mode and Effect Analysis (FMEA): (Case Studies: PT XYZ). Journal of Applied Science, Engineering, Technology, and Education, 5(1), 73-82. https://doi.org/10.35877/454RI.asci1729